Product Description
Brief Introduction
This roll forming machine is for steel sheet or aluminium sheet cold-form industries. It can form the steel sheet according to customer’s requirement continuously, automatically cut to length. The equipment adopts PLC control, AC frequency and adjusting the speed technology, and it realize the continuous automatically production.
Main Components
| Decoiler | |
| This decoiler is passive type, could load coil by expand the arms to change coil inner diameter to make coil tightened. It’s easy to operate and economical solution | |
| Guiding Device | |
| Adopt guiding bar and sliding block to control the width and position of the steel sheet. The coil is guided in the correct position and passed to the roll forming system. Can adjust the guiding bar with loosing the fixing bolts to feed sheet in right position. It’s fixed structure to make sure can not move easily. | |
| Forming System | |
| Roll forming system consist of machine frame, transmission system, electrical motor and roll forming system. | |
A. Machine Frame
Machine frame adopts welding structure with shot blasting and painting treatment
B. Rollers
All rollers material adopt high quality No.45 steel, with hard chrome coated on surface, all treatment by full CNC machines.
C. Shaft
All rolling shafts are made by high quality No.45 steel with quench and temper treatment, which could use for long tern without deformation.
D. Supporting Structure
Rolling shafting supporting structure type is steel wall and welded with the basement together to have rigidity.
E. Transmission
Cyclical pin gear speed reducer motor driven, the back/forward roller driven by chain, part of upper/lower rollers driven by gear
F. Adjust
Adjust the screw bar manually to adjust the distance between upper/lower rollers for difference thickness of sheet.
| Cutting Device | |
| A |
Adopts post cutting, the cutting blade material is Cr12 with quenched treatment, after cutting, there is no material wasted. |
| B | Adopts welded frame for good rigidity. |
| C |
The cutting action is droved by hydraulic station which guarantees the precision of cutting and low noisy, long life. |
| PLC Control System | |
| A |
Adopts PLC control and frequency adjust speed, length measurement encoder calculation technology, realize the automatic production. |
| B |
Adopt high quality components, such as Mitsubishi PLC, transducer and touching screen, Omron mini-relays, Schneider AC contactor, switches. |
| C |
The system uses modular structure with reasonable wiring arrangement. |
Decoiling the sheet --- Sheet guiding --- Roll forming --- Measuring length --- Cutting the panel --- Panels to the supporter
Technical Specs| No. | Item | Parameter | Note | |
| 1 |
Suitable Material |
Type | Metal Sheet | CustomizedSpecificationsAcceptable |
| profile | Customized Profile | |||
| Thickness | 0.3 mm --0.7 mm | |||
| Yield Strength | 235 MPa | |||
| 2 |
Product Specs |
Cover Width | Depend Profile | Depend Profile |
| Length | Any Length | |||
| 3 |
Power Specs |
Type | 380V/3PH/50HZ | DependPractical Profile |
| Main Motor | 3-48KW | |||
| Hydraulic | 2.2-11KW | |||
| 4 |
Machine Specs |
Transmission | Chain and Sprocket | Gearbox and Cardan Acceptable |
| Structure | Column Block Or Wall Plate | / | ||
| Shaft | No.45 steel tempered | / | ||
| Rollers | No.45 steel chrome coated | Cr12 or other acceptable | ||
| Cutting Blade | Cr12 quenched | / | ||
| 5 |
Working Capacity |
Forming Speed | 15-20m/min for standard solution | Higher Speed Solution Available |
| Working Speed | Depend Length-set Cutting | |||
| 6 |
Hydraulic CantileverDecoiler(Optional) |
Type | Hydraulic | / |
| Max Capacity | 5 T / 10 T / 15 T | / | ||
| Suitable Coil OD | 1200 mm | / | ||
| Suitable Coil ID | 508 mm / 610 mm | / | ||
| Max Coil Width | 1250 mm | / | ||
| 7 | Forming Stand | 8 --- 48 | Depend Practical Profile | |
| 8 | Forming Shaft Diameter | 55 --- 120 mm | Depend Practical Profile | |
| 9 | Type Of Cutting |
Cutting After roll formed | Pre-cutting Acceptable | |
| 10 | Control System | Mitsubishi PLC and Inverter | Mitsubishi PLC and Inverter | |
| 11 | Output Supporter | 2 Pcs Simple Supporter | Auto Stacker Optional | |
| Packaging | |
| Size | 0.5(L) * 0.8(W) * 1.2(D) / m |
| Weight | 0.3 T |
| Packaging Details |
The hydraulic station,PLC control box,spare parts,and tools are packaged in wooden boxes. |
| Packaging | |
| Size | 10(L) * 1.8(W) * 1.5 (H) /m |
| Weight | 10 T |
| Packaging Details |
The decoiler,main machine,support tables,are naked and fixed in container. |
Pre-Sales Service
* Inquiry and consulting support.
* Sample testing support.
* Online chatting view our Factory.
After-Sales Service
* Training how to install the machine
* Training how to use the machine.
* Engineers available to service machinery overseas.
Certifications
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Profile Steel is used to mount, brace, support, and connect lightweight structural loads in building construction. These include pipes, electrical and data wire, water down pipe forming machine mechanical systems such as ventilation, air conditioning, and other mechanical systems. Strut channel is also used for other applications Profile Steel that require a strong framework, such as workbenches, shelving systems, equipment racks, etc. Specially made sockets are available to tighten nuts; bolts etc.
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Profile Steel is equipped with excellent equipments including two sets 1450 reversible rolling mills,water down pipe forming machine three sets 1150 reversible rolling mills, two sets galvanizing & galvalume lines, two sets color coating lines, one set correcting machine, and one set pickling line.