Feeding→pre-cutting→forming station→Post cutting system
Transmission table
1
Hydraulic station
1
Control desk
1
Elbow machine
1
Profile& Layout
Material of the profile
GI or color steel
Thickness range
0.4-0.7mm
Coil width
444mm
Seaming
6mm
Finished product length
from 500 mm to (at least) 12’000 mm
Detailed Technology
3T hydraulic decoiler
Coil weight (Max)
3000kg
Inter diameter
420mm-510mm
Maximal out diameter
1300mm
Oil cylinder dia
100mm
Coil width (Max.)
500mm
Working speed
0-15m/min adjustable
Hydraulic power
3kw
Main motor power
4KW AC motor
Frequency converter brand
Yaskawa
Color
blue or base on customer request
Quantity
1
Feeding
Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
Feeding type
adjustable
Entrance and guide roller
diameter is ¢56mm
Material
SAE1045,surface with chrome
Quantity
1
Pre-cutting
Pre-cutting install after feeding
Cutting type
manual
Function
for coil replacement
Quantity
1
Forming Section
Material of the profile
GI or color steel
Thickness range
0.3-0.8mm
Main motor power
3kw, AC motor, motor inside of main machine (Brand: Guomao of China)
Machine Voltage, Frequency, Phase
380 V, 50 Hz, 3Phase
Roll station
about 20 stations (according the final design)
Roller material
ASTM1045 chrome plated surface with chrome, CNC
Shaft diameter
¢65mm material: SAE1045 with quenching and tempering
Machine roll forming speed
not less than 10m/min
Transmission
by chain, one inch, Single line
Color of machine
Blue and yellow (or base on customer request)
Quantity
1
Pressing system
Cutting after forming
Cut the sheet after roll forming to required length
Material of blade
Cr12, 58-62 HRC hardness
Pressing by hydraulic
5.5KW
Working pressure
12Mpa adjustable
Length measuring
Automatic encoder length measuring
brand
Omron
Tolerance of length
1.5mm for each piece end product
Post cutting system
Cutting after forming
Cut the sheet after roll forming to required length
Material of blade
Cr12, 58-62 HRC hardness
Cutting power by hydraulic
5.5KW
Working pressure
12Mpa adjustable
Length measuring
Automatic encoder length measuring
brand
Omron
Tolerance of length
1.5mm for each piece end product
Transmission table
Frame
welding by tube
Size
about 1.0m long*1.0mwide*0.9mhigh
Supporter roller
ASTM 1045 with chrome
Diameter of rollers
55mm
Quantity
1
Hydraulic station
Hydraulic power
5.5kw
Working pressure
12Mpa adjustable
Solenoid valve
1 group
Hydraulic oil
46# hydraulic oil
Quantity
1
Control desk
Operating system language
English and Chinese
Voltage, Frequency, Phase
380 V, 50 Hz, 3Phase
Control panel
Button-type switch and touch screen
Unit of length
millimeter (switched on the control panel)
PLC brand
Panasonic
Frequency converter brand
Yaskawa
Touch screen
Taiwan Weinview
Quantity
1
Photo of end Product
CertificationPackaging & DeliveryWorking shop
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